Vacuum Wood Grain Heat Transfer Machines Wood Texture Oven for Aluminium Profile
Application:
The product is widely used in high-grade metal aluminum alloy window, metal decorative panels, security doors, metal molded doors, aluminum profiles, metal ceilings, curtain rails and other surface thermal transfer decoration.
Production description:
1, The wood texture transfer machine is to transfer the texture of inked paper onto profiles, which will be widely used in window and door decoration.
2, This technology works after electrostatic powder coating.
3, The paper will be coated on aluminum profiles by vacuumizing.
4, After transfer printing by heating and curing, the texture will be shown on the profiles, making them look like real wood material.
Production process:
- After powder coating- check aluminum profile quality- preheating inside furnace- cut bags - loading profiles - cover with grain paper - cover with high temperature band - load aluminum profile on vacuum rack- make vacuum- check every piece - feeding into furnace and transfer - unloading aluminum profile and turn off vacuum- opposite blower- take off film or paper - inspect - packaging - send to storeCover with paperAccording to the aluminum area size, cut the paper bag. Put the aluminum profile into the paper bag. Generally, high-temperature bag is about one-third bigger than after vacuuming.
Place the profile on the cut bag and packing and edge banding
Loading material:
(1)The operator must ensure that the hands are free of dirt or wear clean gloves, and the profiles must be tested as qualified products.
(2) Lay the profile flat on the shelves, the distance between the profiles is determined by the size of the profile. Profiles cannot overlap one another on the shelves. The gap between the profiles must be guaranteed so that the workpiece can fully contact the grain paper.
(3)The suction tube on the processing bed cannot touch the workpiece and can only be placed on the end of the profile
Make Vacuum :
Slowly open the vacuum switch, maintain the air pressure is at 0.01 to 0.02 MPa. At the same time, the wrinkles on the upper and lower parts of the profile need to be sorted, and the concave parts of the workpiece should be kept open by hand to ensure that the grain paper completely and tightly adhere to the profile, and then increase the pressure to 0.04 ~ 0.07MPa
Feeding into furnace and transfer :
Open the furnace door, let worktable with the profile enters the transfer furnace, set and the transfer temperature at 165~185°C for 7~15 minutes. (Temperature and time may vary depend on the wood grain paper process requirements.)
Unloading:
When time is up, turn off the vacuum switch, and start the reverse blower to make the high temperature belt bulge, turn off the reverse blower. And after the product is automatically released, open the cover air pressure switch and lift out the finished profile.
Remove paper and inspect :
Remove the paper on the profile in time to allow it to cool quickly. Check the quality of the wood grain transfer in all parts of the profile and cross-check with the swatch
Product parameters：
| Model | AM-MW |
| Power supply | 380V/50Hz |
| Heating method | Electricity or gas heating |
| Overall dimension | 28000*2100*1900mm |
| Input power | 20-100Kw |
| Daily output | 2-3MT (8-10 hours) |
| Working table | 7500*1300mm |
| Weight | 6000kg |
1.Q:What are your major products?
A:Our products cover aluminium profile mechanical equipment, stainless steel tube mill equipment & spare parts, meanwhile we can provide customized service including a complete set of machines like casting plant, ss tube mill line, used extrusion press line, steel pipe polishing machine and so on, both saving clients’time and efforts.
2.Q:Do you provide installation and training service as well?
A:It is workable. We can arrange specialists to assist installation, testing and provide training after you receive our equipment products.
3.Q:Considering this will be a cross-country trade,how can we make sure the product quality?
A:Based on the principle of fairness and trust, site checking before delivery is allowed. You can check the machine through according to the pictures and videos we provide.
4.Q:What documents will be included when delivering the goods?
A:Shipping documents including : CI/PL/BL/BC/SC etc or accoding to client's requirement.
5.Q:How to guarantee the cargo transportation safety?
A:To guarantee the cargo transportation safety, insurance will covers the cargo. If necessary, our people would follow up at the container stuffing location to make sure a tiny part is not missed.
